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高效自动+高质稳产!金纬机械硅烷交联电缆料生产线如何突破产能瓶颈?

来源: 浙江金纬管道设备制造有限公司 2025-03-05 17:34

慧正资讯:金纬机械成功推出了一款专为硅烷交联电缆料生产设计的高效、自动化造粒生产线。该生产线凭借其先进的技术特点和卓越的性能,为电缆料生产领域带来了新的突破。

硅烷交联电缆料造粒生产线是一款专为硅烷交联电缆料生产设计的高效、自动化设备。该生产线采用先进的配混技术和优质筒体螺杆材料,确保高精度、高产量和品质均匀稳定,能够满足客户对大产量的要求。

Silane cross-linked cable material granulation production line is an efficient and automated equipment designed for the production of silane cross-linked cable materials. The production line adopts advanced compounding technology and high-quality barrel screw materials to ensure high precision, high output and uniform and stable quality, which can meet customers' requirements for large output.

INTROUCE

01项目核心亮点

Main features

CORE HIGHLIGHTS

1、主机型号Extruder model:

 CJWH110-48D

2、电机功率Motor power:

630KW(交流变频电机),螺杆最高转速600RPM,节能高效。

630KW (AC variable frequency motor), maximum screw speed 600RPM, energy-saving and efficient.

3、产量

Output:≥2T/h

4、详细介绍 Detailed Introduction

多组分喂料系统:

支持多种物料的自动计量和喂料,精度高,确保配方准确性。

Multi-component feeding system:

Supports automatic metering and feeding of multiple materials with high precision to ensure formula accuracy.

高精度计量:

实物物料自动计量,保证产品质量的稳定性。

High-precision metering:

Automatic metering of physical materials to ensure the stability of product quality.

耐用筒体:

筒体采用碳化钨合金整体套,延长筒体使用寿命,减少维修成本。

Durable barrel:

The barrel adopts a tungsten carbide alloy integral sleeve to extend the service life of the barrel and reduce maintenance costs.

高性能螺纹元件:

螺纹元件采用粉末冶金材质,耐磨性和强度高,确保长期稳定运行。
High-performance threaded elements:

The threaded elements are made of powder metallurgy, with high wear resistance and strength to ensure long-term stable operation.

自动化生产:

标配换网器、计量泵、水下切粒系统、振动筛、金属分离器、半自动包装机、缝包机、全自动化生产模式,减少人工干预,提高生产效率。

Automated production:

Standard configuration of screen changer, metering pump, underwater pelletizing system, vibrating screen, metal separator, semi-automatic packaging machine, sewing machine, fully automated production mode, reducing manual intervention and improving production efficiency.

INTROUCE

02

交联聚乙烯电缆料简介

Introduction to cross-linked polyethylene cable material:

PROJECT ACHIEVEMENTS

交联聚乙烯绝缘电缆采用过氧化物交联的方法,使聚乙烯分子由线型分子结构变为三维网状结构,由热塑性材料变成热固性材料,工作温度从70℃提高到90℃,显著提高电缆的载流能力。交联聚乙烯绝缘电缆具有以下优点:

Cross-linked polyethylene insulated cable adopts the method of peroxide cross-linking to change the polyethylene molecule from a linear molecular structure to a three-dimensional mesh structure, from a thermoplastic material to a thermosetting material, and the working temperature is increased from 70°C to 90°C, which significantly improves the current carrying capacity of the cable. Cross-linked polyethylene insulated cable has the following advantages:

耐热性能 Heat resistance:

网状立体结构的XLPE具有十分优异的耐热性能。在300℃以下不会分解及碳化,长期工作温度可达90℃,热寿命可达40年。

XLPE with a mesh three-dimensional structure has excellent heat resistance. It will not decompose or carbonize below 300°C, the long-term working temperature can reach 90°C, and the thermal life can reach 40 years.

绝缘性能 Insulation performance:

XLPE保持了PE原有的良好绝缘特性,且绝缘电阻进一步增大。其介质损耗角正切值很小,且受温度影响不大。

XLPE maintains the original good insulation properties of PE, and the insulation resistance is further increased. Its dielectric loss tangent is very small and is not greatly affected by temperature.

机械特性 Mechanical properties:

由于在大分子间建立了新的化学键,XLPE的硬度、刚度、耐磨性和抗冲击性均有提高,从而弥补了PE易受环境应力而龟裂的缺点。

Due to the establishment of new chemical bonds between macromolecules, the hardness, stiffness, wear resistance and impact resistance of XLPE are improved, thus making up for the disadvantage of PE being easily cracked by environmental stress.

耐化学特性 Chemical resistance:

XLPE具有较强的耐酸碱和耐油性,其燃烧产物主要为水和二氧化碳,对环境的危害较小,满足现代消防安全的要求。

XLPE has strong acid, alkali and oil resistance, and its combustion products are mainly water and carbon dioxide, which has less harm to the environment and meets the requirements of modern fire safety.

运用领域Application areas:

交联聚乙烯绝缘电缆适用于配电网、工业装置或其他需要大容量用电领域,用于固定敷设在交流50Hz、额定电压6kV~35kV的电力输配电线路上。

Cross-linked polyethylene insulated cables are suitable for distribution networks, industrial devices or other fields requiring large-capacity electricity consumption, and are used for fixed laying on power transmission and distribution lines with AC 50Hz and rated voltage of 6kV~35kV.


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